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This plant is again a PLC controlled Brick & Block Plant, having a robust & sturdy design and versatility in terms of production of different concrete products ranging from Bricks to Hollow Blocks.
AUTOMATIC STACKER - this is an innovative and special equipment, which helps in lifting of the pallets with green bricks/blocks and stacking them over a hydraulic trolley, in turn reducing the number of people required and increasing the efficiency of the labor.
We manufacture two types of Models
- Block Plant - Model ABE10
- Semi Automatic
- Automatic
- Fully Automatic
- Brick Plant - Model ABE12
- Automatic
- Fully Automatic
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EQUIPMENTS
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SEMI
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AUTO
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FULLY
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Batching Plant
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Skip Hoist for Mixer
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Main Mixer - Muller/Twin Shaft
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Cement Screw Conveyor
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Pan Mixer (for color)
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Belt Conveyor
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Brick & Block Machine
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which includes hydraulic press with vibrator, hydraulic station, control panel, material feeder, color feeder, pallet feeder, mould
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Motorised Pallet Conveyor
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Automatic Pallet Stacker
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Technical Data Of These Plant
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Model
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ABE10
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ABE12
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Type
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Vibro Press
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Vibro Press
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Vibration Type
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Table Vibration
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Table Vibration
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Rating Pressure
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10-21 MPA
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10-21 MPA
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Vibration Frequency
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3800-4200 rpm
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3800-4200 rpm
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Cycle time
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20-30 secs
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20-30 secs
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Total Power
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Semi Auto - 55 HP
Auto - 61 HP
Fully Auto - 91 HP
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Auto - 68.5 HP
Fully Auto - 98.5 HP
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Capacity Of Standard Products
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Product
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Size (in mm)
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Model
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ABE10
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ABE12
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PCs/cycle
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PCs/HR
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PCs/8HRs
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PCs/Year
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PCs/cycle
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PCs/HR
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PCs/8HRs
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PCs/Year
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Falcon Paver ("T" shape)
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200 x 160 x 80
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6
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720
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5,760
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17,28,000
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8
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960
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7,680
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23,04,000
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Uni Paver
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220 x 120 x 80
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10
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1,200
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9,660
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28,80,000
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14
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1,680
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13,440
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40,32,000
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Standard Bricks
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230 x 110 x 75
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10
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1,800
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14,400
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43,20,000
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12
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2,160
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17,280
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51,84,000
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Hollow Blocks
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390 x 190 x190
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3
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360
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2,880
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8,64,000
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4
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480
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3,840
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11,52,000
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NOTE: We can also design Mould as per customer requirement
Major Raw Materials: Fly Ash, Crusher Dust, Aggregates, Sand, Cement/Hydrate Lime, Gypsum etc.
Process of Manufacturing in a Fully Automatic Brick & Block Plant
- The required proportion of raw materials is set in the control panel of the BATCHING PLANT
- As per the set proportions, the raw materials are automatically weighed by the load cells and collected in a weigh hopper
- The raw mix is then transported and mixed in the MIXER by the SKIP HOIST.
- The raw mix from mixer is transported via belt conveyor into the hopper fitted over the BRICK & BLOCK MACHINE
- Wooden Pallets are fed into the pallet hopper over which the green brick/bock is formed.
- The PLC gives signal to various sensors on the Machine in a synchronized pattern and by a combination of hydraulic pressure and vibration; green bricks/blocks are formed.
- The wooden pallets Green Brick/Block on the wooden pallet are the transported using the CHAIN CONVEYOR
- The STACKER arms pick the pallets and stack one over the other.
- Using the hydraulic trolley, the stack of pallets is shifted to the drying platform for 24hrs drying and next day stacked in the curing area and cured for 15-20 days
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