|
Fly Ash Brick Plant
This is computer controlled-hydraulic based Brick Machine, great for customer's with an intent to set up a brick manufacturing based on fly ash.
Being computer controlled, it gives consistency in the size, quality and productivity.
The plant comprises of
- Muller Mixer (Pan Type)
- Belt Conveyor
- Fly Ash Brick Machine
- Hydraulic Press
- Hydraulic Power Station
- Control Panel
- Main Feeder
- Pallet Feeder
- Pallet Conveying Rail
- Mould
We manufacture two types of Ash Brick Plant
Technical Data Of Ash Brick Plant
|
Model
|
ABE06
|
ABE10
|
|
Type
|
Hydraulic Press
|
Hydraulic Press
|
|
Cylce time
|
15-25 secs
|
15-25 secs
|
|
Total Power
|
27 HP
|
44 HP
|
|
Pressure
|
2500-2800 psi
|
2500-2800 psi
|
|
Size of Brick
|
230x110x75mm
|
230x110x75mm
|
|
Capacity
|
6 bricks/cycle OR +/- 8,000 bricks per day
|
10 bricks/cycle OR +/- 14000 bricks per 8 hrs shift
|
Note: We can also design Brick Mould as per customer requirement
Major Raw Materials: Fly Ash, Crusher Dust, Aggregates, Sand, Cement/Hydrate Lime, Gypsum etc.
Process of Manufacturing
- The raw materials in correct proportion are fed and mixed using the MULLER MIXER
- The raw mix from mixer is transported via belt conveyor into the hopper fitted over the Hydraulic Press.
- Wooden Pallets are fed into the pallet hopper over which the green brick is formed.
- The computer gives signal to various sensors so that the machine runs in a synchronized pattern and by the application of hydraulic pressure moulding and demoulding of bricks occur.
- The wooden pallet with the green bricks are shifted to the drying platform for 24hrs drying and next day stacked in the curing area and cured for 15-20 days
Comparison of Ordinary Red bricks with Fly Ash Bricks
|
PROPERTIES
|
RED BRICKS
|
FLY ASH BRICKS
|
|
Size
|
215x100x70mm
|
230x110x75mm
|
|
Shape
|
Non - Uniform
|
Uniform
|
|
Volume
|
1505 cm3
|
1897 cm3
|
|
Bricks in 1 cum Masonry
|
664 Bricks
|
527 Bricks
|
|
Density
|
1600 Kg /m3
|
1550 Kg/m3
|
|
Compressive Strength
|
20-35 Kg/cm2
|
+ 75 Kg/cm2
|
|
Water Absorption
|
20-25%
|
8-12%
|
|
Mortar Consumption
|
High
|
Low
|
|
Eco Friendly
|
No
|
Yes
|
|
